Define
Survey the current state, intended outcome, constraints and evidence obligations.
Beckhoff and TwinCAT engineering
TwinCAT 3 Programming, Commissioning & Support
Design, recovery and lifecycle support for reliable TwinCAT control systems—from software architecture and EtherCAT configuration through motion, HMI, factory data and onsite commissioning.
The engineering problem
Make the complete system supportable
TwinCAT projects often become difficult to support when library versions, source ownership, machine states, I/O mapping and commissioning knowledge are not controlled as one engineering system. Axiotech brings the software, controls and machine context together.
Capability
What Axiotech can undertake
- IEC 61131-3 Structured Text, modular libraries and reusable machine software
- TwinCAT 2 and TwinCAT 3 estate assessment, migration planning and legacy recovery
- State machines, PackML-aligned sequences, alarms, diagnostics and recipe handling
- EtherCAT, distributed I/O, drives, NC/PTP/CNC motion and coordinated axes
- HMI, ADS, OPC UA and integration with databases, historians, MES and reporting systems
- Onsite commissioning, remote fault finding, performance analysis and controlled release support
Project evidence
Typical deliverables
- Control architecture and software design specification
- Version-controlled PLC/HMI source and build records
- I/O, alarm, device, network and software-module schedules
- Commissioning, recovery and maintenance documentation
- FAT/SAT test evidence and prioritised support recommendations
Delivery model
Assessment, design, proof, commissioning and support
The scope can begin with a focused review or proof of concept, then move through agreed technical and commercial gates. Axiotech documents assumptions, interfaces, responsibilities, tests and handover so the result can be operated and maintained after commissioning.
Deliver
Engineer and integrate the agreed system with controlled reviews and acceptance gates.
Sustain
Commission, train, hand over and provide planned remote or onsite support.
Next step
Describe the machine, software estate or production outcome.
We will identify a sensible first assessment or work package.